• Characteristics of Circuit Breaker Trip Curves and Coordination

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    Time-current curves are used to show the amount of time required for a circuit breaker to trip at a given overcurrent level.

    Time-current curves are typically shown on a log-log plot. Figures along the horizontal axis of the curve represent the continuous current rating (In) for the circuit breaker. The figures along the vertical axis represent time in seconds.

    To determine how long a breaker will take to trip: find the current multiple of (In) at the bottom of the graph. Next, draw a vertical line to the point where it intersects the curve and then draw a horizontal line to the left side of the graph to find the trip time.

    The total clearing time of a circuit breaker is the sum of the breaker’s sensing time, unlatching time, mechanical operating time and arcing time.

    Curves are developed using predefined specifications such as operation at an ambient temperature of 40C, so keep in mind that the actual operating conditions of the circuit breaker can cause variations in its performance.

    Most curves have an information box that will define which circuit breaker the curve applies to. This information box may also contain important notes from the manufacturer such as the allowable deviation from trip times.

    Overload Protection

    The upper portion the time-current curve shows the circuit breaker’s thermal response. The curve line indicates the nominal performance of the circuit breaker.

    In thermal magnetic breakers, a thermal overload occurs when a bimetal conductor inside the circuit breaker deflects after becoming heated by the current, de-latching the operating mechanism and opening the contacts.

    The larger the overload, the faster the bimetal strip will heat up and deflect to clear the overload. This is what is known as an “inverse time-curve.”

    Long-Time Function

    In electronic circuit breakers, the long-time function (L) simulates the effect of a thermal bimetal element. The nominal pickup point where an electronic trip unit senses an overload is roughly around 10% of the selected ampere rating. Once picked up, the circuit breaker will trip after the time specified by the long-time delay adjustment has been achieved.

    Short Circuit Protection

    The lower portion of the time-current curve displays the short circuit response of the circuit breaker. Short circuit tripping occurs with no intentional time delay. In thermal magnetic breakers, tripping place when overcurrent’s of significant magnitude operate a magnetic armature inside of the circuit breaker which de-latches the mechanism.

    Instantaneous Function

    In electronic circuit breakers, the Instantaneous (I) function simulates the magnetic characteristic of a thermal-magnetic circuit breaker. This is achieved through the microprocessor which takes samples from the AC current waveform many times a second to calculate the true RMS value of the load current.

    Short-Time Function

    Some electronic circuit breakers may be equipped with a Short-time function (S) which gives the circuit breaker a delay before tripping on a significant overcurrent. This allows for selective coordination between protective devices to ensure that only the device nearest to the fault open, leaving other circuits unaffected.

    The I2t characteristic of the short time function determines the delay type. I2t IN will result in an inverse-time delay that resembles the time/current characteristics of fuses. This is similar to the long time function except with a much faster delay. I2t OUT provides a constant delay, usually 0.5 seconds or less as noted on the time-current curve.

    Circuit breakers with zone interlocking on short delay utilized with no restraining signal from a downstream device will have the minimum time band applied regardless of setting. This is sometimes referred to as the maximum unrestrained delay.

    When the instantaneous function is disabled, a short-time delay override is used to instantaneously trip circuit breakers in the event of a significant short circuit. This is called the short-time withstand rating and is represented on the trip curve as an absolute ampere value.

    Ground Fault Protection

    Like the long-time function, the ground fault (G) element consists of a pickup and delay setting. When a phase-to-ground fault occurs, the sum of the phase currents are no longer be equal because the ground fault current returns through the ground bus. In a 4-wire system a fourth CT is installed on the neutral bus to detect this imbalance.

    When a current imbalance occurs, the circuit breaker will pick up if the magnitude exceeds the ground fault pickup setting. If the breaker remains picked up for the time specified by the ground fault delay, the circuit breaker will trip. Ground fault protection is sometimes supplied with an I2t function which operates under the same principle as short-time delay.

    Ground fault protection requires the least energy to trip the circuit breaker. When testing the overload or short circuit function of a circuit breaker the ground fault protection may have to be defeated.

    Circuit Breaker Coordination

    Time-current curves are essential for the proper coordination of circuit breakers. In the event of a fault, only the circuit breaker closest to the fault should operate, leaving other circuits unaffected.

    In the example below, three circuit breakers that have been coordinated so that the tripping time of each breaker is greater than the tripping time for the downstream breaker(s) regardless of the fault magnitude.

    How to find circuit breaker trip time

    Circuit breaker CB-3 is set to trip if an overload of 2000A or greater occurs for 0.080 seconds. Circuit breaker CB-2 will trip if the overload remains for 0.200 seconds, and circuit breaker CB-1 if the fault remains for 20 seconds.

    If the fault occurs downstream of breaker CB-3 it will trip first and clear the fault. Circuit breakers CB-2 and CB-1 will continue to provide power to the circuit.

    Each function of the trip unit should also be coordinated to prevent nuisance trips. If a circuit breaker is feeding a piece of equipment with large inrush currents for example, the instantaneous pickup value should be set higher than the short time pickup value to prevent tripping when the equipment is energized.

    References: Square D 0600DB0105, Siemens STEP Basics of Circuit Breakers

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